Design & Development
Engineering the Pulse of Tomorrow’s Electric Drive
Design Excellence
At Sterling Gtake E-mobility, we design and develop high-performance products for electric vehicles, seamlessly integrating mechanical, hardware, and software innovation
Using V model with design and simulation, we optimize every component for efficiency, durability, and safety. From precision CAD designs to system modeling, PCB layout, and embedded software, we ensure each product meets the highest automotive standards. Our holistic approach delivers reliable, cutting-edge solutions that power the future of electric mobility, driving sustainability and performance for a cleaner, smarter world.
Mechanical Design and Development
At Sterling Gtake E-mobility, we engineer cutting-edge products for electric vehicles with a focus on performance using advanced tools like Ansys for simulation and Creofor 3D CADdesign, we optimize every aspect-from software to thermal management to mechanical design ensuring unparalleled efficiency, durability, and safety.
Our solutions empower the next generation of electric vehicles, driving sustainability for a cleaner, smarter future.
Power Electronics & Hardware Design
At Sterling Gtake E-mobility, innovation drives everything we do.
At Sterling Gtake E-mobility, innovation drives everything we do. Our expert team designs and develops cutting-edge Power Electronics in-house, using powerful tools like MATLAB/SIMULINK for system simulation and Altium Designer for precision PCB design.
Every circuit board we create powers the next generation of products — delivering the performance, reliability, and efficiency that electric vehicles demand. From initial concept through to full-scale production, we engineer technologies that drive progress in sustainable mobility.
Embedded & Control Software Design
At Sterling Gtake E-mobility, software is our competitive edge.
Every Power Electronics system we manufacture is powered by custom-designed, precision-tuned software developed by our elite team of engineers. We follow process driven approaches like V-Model, Functional Safety (ISO26262) and Model Based System Engineering (MBSE).
With our in-house advanced test facilities like dynamometers, Endurance test, DV test, IP test and vehicle level application test setups, we push performance beyond industry standards — calibrating every detail for unmatched efficiency, power, Safety and reliability. Partnering with SEM means more than acquiring advanced hardware—it signifies a commitment to future-ready, expertly created software solutions for the evolving world of electric mobility.
State-of-the-Art HV Dyno Testing Setup
This high-voltage dyno system enables comprehensive testing of EV motors and controllers, compliant with global standards including UN ECE R85, AIS, ISO 16750, and IEC 60034.
It ensures high-precision measurement of torque, speed, voltage, current, and power, supporting a wide range of performance, endurance, thermal, and efficiency tests. The integrated advanced data analysis platform offers multi-dimensional insights into system behaviour, enabling deep understanding of motor-controller interaction and supporting design refinement toward world class performance and reliability.
EV Motor Endurance Testing Setup for Compliance Validation
This advanced setup enables real-world EV motor testing with precision.
Supports endurance, thermal, and performance evaluations in line with UN ECE R85 and AIS. Accurately measures torque, speed, voltage, and power—setting the benchmark in next-generation electric vehicle validation.
EV Dyno Testing Setup
Our EV Dyno Testing Setup is designed for performance validation of EV motors and controllers.
It focuses on benchmarking, calibration, durability testing, and parameter tuning before long-duration validation. The setup monitors key factors such as torque, current, voltage, and temperature, helping engineers optimize the powertrain for efficiency, reliability, andsystem performance.
This setup plays a crucial role in supporting simulations and design optimization in the development of cutting-edge EV automotive technologies, ensuring compliance with industry standards like UN ECE R85, AIS and other relevant regulations for electric vehicle performance and safety.
Environment Chamber Test Setup
We offer advanced environmental testing solutions to ensure the durability and reliability of automotive components. Our chambers simulate extreme temperature ranges, from very cold levels to highrise temperatures, with precise humidity control, to test products under real-world loading and running conditions. Compliant with ISO16750, IEEE, and automotive regulations, we ensure our designs meet world-class testing standards, making them robust and accurate in function.
IPX7 Water Tank Setup
Our IPX7 Water Tank Setup is designed to perform water ingress tests at the IPX7 level, ensuring that our automotive components can withstand immersion in water up to 1 meter for 30 minutes. This setup helps verify the environment resistance and durability of our products, ensuring they meet the highest standards of protection against water ingress.
Gradient Ramp Testing Facility
Our in-house designed Gradient Ramp Testing Facility is developed to simulate real-world on-road and highway ramp conditions specifically for electric two-wheelers (EVs).
The ramp features a variable gradient ranging from 7° to 16°, enabling thorough gradient performance testing in natural ambient outdoor conditions. This setup complies with AIS (Automotive Industry Standards) and other relevant automotive regulatory norms, fulfilling the gradient test requirements essential for EV homologation and validation.
By accurately replicating actual road inclines, the facility allows us to assess electric Vehicle behavior, motor response, torque delivery, and traction performance under different load and gradient conditions. This ensures our EVs deliver optimal safety, efficiency, and reliability in real-world driving scenarios.
